Imca Modified Racing Engine Jeffs Performance Imca Modified Engine
Here's what an IMCA Modified-legal race engine producing 558 lb-ft of torque and 530 hp for less than seven grand looks like. The custom splatter paint doesn't add horsepower, but it's a trademark of engine builder Jeff's Performance. Owner Jeff Hill says many customers request the paint job in their sponsor's colors.
Here's what an IMCA Modified-legal race engine producing 558 lb-ft of torque and 530 hp fo

One of the great things about IMCA Modified racing is the no-nonsense approach the sanctioning body has taken to teching its race cars. When it comes to engines, the IMCA has one of the thinnest rule books you will find in stock car racing. Instead of a bunch of limitations on which parts you can use, the sanctioning body depends on a relatively cheap claimer rule and market forces to keep costs in line. The idea is that you can do just about whatever you like, but you could be claimed.That means the challenge is to build as much horsepower as possible as cheaply as possible. And for an enterprising engine builder, that can be a lot of fun. The key is to understand which components in the engine will give you the greatest bang for your buck and which components you should save a few bucks on. Jeff Hill, the owner of Jeff's Performance in Sherman, Texas, has been a significant player in the IMCA Modified engine game for years, and he says he is constantly finding new ways to make more power for less money.

To find out how far we could get building an IMCA-style small-block on a real-world budget, Circle Track recently began an engine-building project with Hill. The idea wasn't to simply build your run-of-the-mill IMCA Mod engine, but to try a few new things we had seen on the market recently that intrigued us. Our plan was to consult with Hill on the different components we wanted to try, and then leave him alone to figure out how to put it all together.

Imca Modified Racing Engine Eq Cylinder Heads Chevy Head 50Cc
The crux of this build is EQ Cylinder Heads' new Chevy head with 50cc chambers. These ultra-small chambers allow a 14:1 compression ratio, and we all know compression equals power.
The crux of this build is EQ Cylinder Heads' new Chevy head with 50cc chambers. These ultr

The first thing we wanted to try was EQ Cylinder Heads' new performance heads for the Chevy small-block. The key feature of these cylinder heads is the ultra-small 50cc combustion chambers. With standard 23-degree cylinder heads, the stock chamber size is usually around 74 cc. And because of the valve angles and minimum deck thickness, you can usually cut the chambers down to approximately 60 cc before either the deck gets too thin or you start cutting too close to the valve seats. Fifty cc is the smallest chamber size we've seen for non-Vortec, as-cast cylinder heads, which can give engine builders the opportunity to get compression ratios that have not been possible before-especially if your rule book mandates flat-top pistons.

In addition to the small chambers, EQ Cylinder Heads has also included just about everything else necessary for a cast-iron racing head. Several different runner sizes are available, and all have good flow numbers for as-cast ports. For this build, we chose a 200cc intake runner. Other features include hardened exhaust seat inserts as well as bronze valveguides and angled plugs. The heads also arrived with a three-angle valve job, and the valves were sized at 2.050 inches for the intake and 1.600 inches for the exhaust.

Imca Modified Racing Engine Kb Performance Pistons
KB Performance Pistons produced a new piston design with a small dome to match the chamber shape and valve angles of the new EQ heads. The forged pistons weigh only 447 grams.
KB Performance Pistons produced a new piston design with a small dome to match the chamber

To make the most of these small combustion chambers, Hill worked with KB Performance Pistons to design a set of pistons with his specific needs in mind. For years, KB Performance Pistons has specialized in producing hypereutectic performance pistons, but the company recently began selling forged pistons as well. We are using the new KB-forged line of pistons here. These pistons have a lightweight design combo with a small slipper skirt and narrow wristpin to cut weight. Altogether, the piston weighs just 447 grams. This is a brand-new piston created expressly for this build, but KB Performance says it can produce copies for anyone wishing to reproduce this engine package.

Hill also worked with Crane Cams to come up with the best valvetrain combination for this engine. The camshaft is the most unique component in the valvetrain combination. It is a solid flat-tappet with 0.374-inch lobe lift on the intake and 0.381 inch on the exhaust. Combined with the Crane 1.5:1 ratio roller-tip aluminum rockers, total valve lift comes out to 0.561 and 0.572 inch, respectively. The cam is degreed at 103 degrees, and the advertised duration is 283 degrees for the intake and 287 degrees for the exhaust. At 0.050-inch lobe lift, the duration is 258 and 262 degrees. This cam is unique in that it's quite aggressive with lots of lift, considering it is mated to stock diameter flat-tappet lifters. Hill says this is also one of the first times he has used a cam on an engine of this style with more lift and duration on the exhaust than the intake. Springs are double-nested with an installed height of 1.900 inches. On the seat, they are rated at 130 pounds.

The block is a core that was sourced from Enginequest, which is part of the EQ Cylinder Heads family of companies. The bores were cut 0.060 inch over for a total diameter of 4.060 inches. Combined with Jeff's Performance's own crankshaft with 3.750-inch stroke, total displacement is 383 ci. Hill also used his own rods for this build. The forged rods utilize the stock Chevy journal size of 2.100 inches but are 6.00 inches from center to center for an improved rod/stroke ratio. Both the crank and rods are available through Jeff's Performance.

Hill says this engine was designed to run on alcohol, but he prefers to always break in all of his engines on gasoline. This is because the gasoline allows extra heat into the engine sooner compared with alcohol, which means the rings seal more quickly and reliably. If you break in an engine on alcohol, you run the risk of milking the oil before the rings seal up, which jeopardizes the bearings. Interestingly, Hill says the only difference between his alcohol engines and his gas engines is the carburetor. The same camshaft will make peak power with both. Thanks to the small combustion chamber and the domed pistons, this engine produced 14:1 compression, making running it on gasoline-even race gas-a little dicey. Still, it produced 508 lb-ft of torque and 510 hp with a Holley HP 750 carburetor. Once the alcohol carburetor was switched over, the engine knocked off 558.3 lb-ft of torque at 4,500 rpm and 530.4 hp at 5,900 rpm. These are impressive numbers on their own, but they become astounding when you consider Hill says he will sell this engine for just $6,595.

  • Imca Modified Racing Engine Cores Magnitizied For Cracks
    Jeff's Performance sourced a used core for the block. Before beginning any costly machining processes, all cores should be mag'd for cracks. The cylinder bores should also be sonic-checked to make sure the thrust faces of the cylinder bores will be at least 0.125 inch thick after boring.
    Jeff's Performance sourced a used core for the block. Before beginning any costly machinin
  • Imca Modified Racing Engine All Blocks Being Line Honed
    All blocks should also be line-honed. This is especially true if you are swapping out the cast main caps for high-performance steel units, which is what we're doing in this build.
    All blocks should also be line-honed. This is especially true if you are swapping out the
  • Imca Modified Racing Engine Cnc Machining
    Just a few years ago, CNC-machining was the domain of Nextel Cup teams, but now it's becoming affordable for Saturday night racing. After line-honing, Jeff's Performance installs the block on this CNC machine. That finishes every other critical machining process except the final hone. Hill says this method is affordable because the CNC machinery cuts several hours off of the time required to machine a block, versus the old manual methods, and the results are better.
    Just a few years ago, CNC-machining was the domain of Nextel Cup teams, but now it's becom
  • Imca Modified Racing Engine Jason Hartline Hones Valveguides
    Cylinder head specialist Jason Hartline hones the valveguides. Stock stem sizes are used. You should have approximately 0.0020-inch clearance on the intake and 0.0025 inch on the exhaust, with steel valves to prevent them from sticking in the guides.
    Cylinder head specialist Jason Hartline hones the valveguides. Stock stem sizes are used.
  • Imca Modified Racing Engine Valve Stems Smooth Out The Rocker Geometry
    Slightly longer than stock valve stems (0.150 inch longer to be exact) are installed to get the spring's installed height up to 1.900 inches and smooth out the rocker arm geometry.
    Slightly longer than stock valve stems (0.150 inch longer to be exact) are installed to ge
  • Spring pressure is 130 pounds on the seat.
  • Imca Modified Racing Engine Press Fit Oil Plugs Being Removed
    Stock Chevy engines use press-fit plugs to seal the oil galleries. These should always be removed for cleaning and then thrown away because they are prone to leaking. Tap the holes and use threaded pipe plugs to seal the galleries.
    Stock Chevy engines use press-fit plugs to seal the oil galleries. These should always be
  • Imca Modified Racing Engine Brass Freeze Plugs Replace Stock Plugs
    Brass freeze plugs are more expensive than standard steel plugs, but they don't rust and are less likely to leak.
    Brass freeze plugs are more expensive than standard steel plugs, but they don't rust and a
  • Imca Modified Racing Engine Clevite H Cam Bearings
    Engine assembly specialist Fred Lazcano drives in the cam bearings. Hill used Clevite H bearings throughout for their increased reliability.
    Engine assembly specialist Fred Lazcano drives in the cam bearings. Hill used Clevite H be
  • Imca Modified Racing Engine 4340 Forged Steel Crank Unit
    Jeff's Performance sells its own cranks and connecting rods made to their specifications. This crank is a 4340 forged steel unit that weighs only 44 pounds thanks to the pendulum-cut counterweights. The lightweight pistons required a bob weight of just 1,742 grams, which meant a few extra holes had to be drilled into the crank to get everything balanced.
    Jeff's Performance sells its own cranks and connecting rods made to their specifications.
  • Imca Modified Racing Engine Four Bolt Steel Main Caps
    This block is from a different build, but here you can see the four-bolt steel main caps Hill uses to strengthen the block. A few machining operations are required to get the block to accept the four-bolt caps, but if you are building an engine that will exceed 500 hp, it's time and money well spent.
    This block is from a different build, but here you can see the four-bolt steel main caps H
  • Using motor oil to lubricate the ARP main studs, Lazcano torques the main caps.
  • Imca Modified Racing Engine Crane Solid Flat Tappet Cam
    The Crane solid flat-tappet cam features 0.374/0.381-inch lobe lift with duration at 0.050-inch lift rated at 258 and 262 degrees. Hill says this is one of the few times he's used a cam with more lift and duration on the exhaust valve, but the results more than spoke for themselves on the dyno.
    The Crane solid flat-tappet cam features 0.374/0.381-inch lobe lift with duration at 0.050
  • Lazcano installs the 6.00-inch Jeff's Performance forged rods on the KB Pistons.
  • Imca Modified Racing Engine Perfect Circle Rings
    Hill chose Perfect Circle rings for this build. The top ring is a moly piece. The top two rings are both 11/416 while the oil ring is 31/416.
    Hill chose Perfect Circle rings for this build. The top ring is a moly piece. The top two
  • Imca Modified Racing Engine Pistons And Rods Tapped And Assembled Into Place
    Once the pistons and rods are fully assembled, they can finally be tapped into place. The pistons are 0.040 over at 4.040 inches, and the final displacement will be 383 ci with the 3.750-inch stroker crank (0.250 over stock).
    Once the pistons and rods are fully assembled, they can finally be tapped into place. The
  • The camshaft is degreed in for the 103-degree centerline.
  • Imca Modified Racing Engine Piston To Valve Clearance
    Jeff's Performance checks piston-to-valve clearance with a dial indicator because it's much more exact, but they also squished a little clay for this article because it's a lot easier to see what's going on. Hill says minimum piston-to-valve for an engine with solid lifters and steel valves should be 0.080 inch for the intake and 0.100 inch for the exhaust. These have a few thousandths more clearance than that, but not much.
    Jeff's Performance checks piston-to-valve clearance with a dial indicator because it's muc
  • Imca Modified Racing Engine Crane Aluminum Rocker Arms
    Rocker arms are Crane aluminum units with roller tips. The 1.5:1 ratio produces 0.561/0.572-inch valve lift.
    Rocker arms are Crane aluminum units with roller tips. The 1.5:1 ratio produces 0.561/0.57
  • Imca Modified Racing Engine Jeff Hill Sets The Valvetrain
    Shop owner Jeff Hill handles setting the valvetrain himself. Crane recommended setting the lash relatively tight at 0.014, and the engine seemed to respond to it.
    Shop owner Jeff Hill handles setting the valvetrain himself. Crane recommended setting the
  • Imca Modified Racing Engine Both Alcohol And Gasoline Run The Engine
    The engine was run with both gasoline and alcohol, and although different carburetors were used, both were 750-cfm four-barrels.
    The engine was run with both gasoline and alcohol, and although different carburetors were
  • Imca Modified Racing Engine Dyno Performance Testing
    On the dyno, the engine was set up with 131/44x34-inch headers with 10-inch collectors. Peak torque on alcohol was 558.3 lb-ft at 4,500 rpm, while horsepower peaked at 530.4 at 5,900 rpm.
    On the dyno, the engine was set up with 131/44x34-inch headers with 10-inch collectors. Pe
SOURCE
Crane Cams
530 Fentress Blvd.
Daytona Beach
FL  32114
3-86/-252-1151
N/A
www.cranecams.com
Jeff's Performance
EQ Cylinder Heads KB Performance Pistons
4909 Goni Rd.
Carson City
NV  89706
800/560-4814