Building A Gauge Panel

Before cutting, drilling or...        read full caption Before cutting, drilling or bending Jones measured and marked where the gauges would go.

Using a hole saw, Jones cut...        read full caption Using a hole saw, Jones cut holes into the soon-to-be dash panel. Note, the two pieces of metal clamped on each side of the hole. This is to help keep the metal from twisting.

In order for the gauges to...        read full caption In order for the gauges to fit snugly, Jones selected a hole saw the exact size of the gauge barrel. Then he cleaned the hole with a angle grinder.

The soon-to-be dash was put...        read full caption The soon-to-be dash was put into a metal break for bending into shape. To make the folding easier, the outer bottom edge was done first and then moved toward the middle.

A bead roller was used to...        read full caption A bead roller was used to add three grooves in the flat surface of the dash. This was done to make the dash stronger and more rigid.

The gauges were placed into...        read full caption The gauges were placed into the holes and clamped in place.

All the gauges were mounted...        read full caption All the gauges were mounted with the normal running setting facing straight up, to make it easier for the driver to know if there is a problem at a quick glance.

Jones mounted the sending...        read full caption Jones mounted the sending units for the water, oil-temperature and oil-pressure gauges on the engine.

The last order of business...        read full caption The last order of business was to wire the gauges. Most of this was done on the workbench prior to installing the dash.

Are you building a new race car or is it time to freshen up the dash panel in the car you have? An easy-to-read gauge for monitoring the engine’s functions can be the deciding point on whether you win or lose a race. Bruce Jones, crew chief for Crenshaw Racing, was in the process of building a Goody’s Dash machine and was ready to install a dash panel. Circle Track magazine decided to jump in and go along for the installation ride to show you how to assemble the dash panel for your race car.

Jones started with a sheet of .024-inch-thick sheetmetal and a ruler. He carefully measured the inside of the race car and cut the sheetmetal to size. During the measuring, Jones added in width to accommodate for the front panel and for the metal to be folded under for added strength.

With a new piece of sheetmetal, Jones started by placing marks where the gauges and switches would go. Jones likes all the gauges to be on the left side of the dash. This keeps the weight on the left side of the car, and when the car makes left turns, this will also make it simpler for the driver to see at a glance.

Which gauges should you use? It depends on the type of races you compete in, as well as driver/crew chief preference. A typical race car would use a tachometer, oil-pressure, oil-temperature, water-temperature, fuel-pressure and voltage-meter gauges. Because this race car will only run short-length races, Jones installed an Auto Meter tachometer and oil-pressure, oil-temperature and water-temperature gauges.

Once Jones carefully measured where the gauges would go, he used a hole saw to cut the holes through the sheetmetal. Higher-end shops may have a rotary punch to handle this type of job, but a hole saw works fine for the on-a-budget-type shop. Before drilling the second hole, Jones clamped two pieces of flat stock close to the area. A small amount of metal between the hole helps prevent the metal from twisting or bending.

With all the holes set, Jones made bends in the metal to shape it into a dash. The bottom ¼-inch edge was bent over to add strength and a smooth edge. Next, the panel was sent through a bead roller. This also adds strength, especially to large, flat areas. The dash panel was given a quick coat of flat black paint to help keep any glare to a minimum. The freshly painted dash was then ready for the gauges to be permanently mounted. Jones inserted each gauge with the normal reading pointing straight up. This makes it easier for the driver. If the needles aren’t pointing up at quick glance, the driver can tell there’s a problem.

QuickCar Racing Products supplied a five-switch panel to start the engine, turn the ignition on and off, dual ignition, fan and accessory. Jones used a nibble to cut a hole to the left of the gauges and Pop riveted the panel in place. QuickCar also manufactures other switch panels and complete gauge panels to meet any racer’s needs.

Next, Jones started installing the sending units. All the gauges in this installation were electric and needed sending units to gather information for the gauges. There was one attached to the cooling system at the front radiator hose and two to the oil system, one at the oil filter for checking oil temperature and one on the top of the block for oil pressure. The tachometer was attached directly to the ignition box. Before purchasing your gauges, check the rule book for the series you race in to see what type is allowed, electric or mechanical.

Last but not least, the gauges were wired. It was necessary for all the gauges to have operating dashlights for evening racing. This was done by running a 12-volt, 18-gauge wire in series to each of the gauges and to the ignition on switch. The same was done with the ground with the exception of attaching the wires to a chassis ground. The tachometer’s black wire went to an engine ground, and the green wire was attached to the tachometer terminal of the ignition box. The oil-pressure gauge has three terminals: the center one is for ground, one is for the sender unit and one is attached to the ignition. Both the oil and water-temperature gauges were wired the same as the oil-pressure gauge.

Now you can monitor your engine’s functions and race with confidence.