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Ford Goes Crate - Ford's New Racing Crate Engine

An Inside Look At Ford's New Sealed Crate Motor For Stock Car Racing
By Jeff Huneycutt
Photography by Jeff Huneycutt
Ford Photo
Ford Racing is attempting... 
   
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Ford Photo
Ford Racing is attempting to make its entry into sealed motor stock car racing classes.
Ford Photo
The engine is sealed by these... 
   
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Ford Photo
The engine is sealed by these two-piece caps over specific bolts. The bolt slides through a hole in the bottom half of the cap. Once the bolt is properly torqued into place, the top half of the cap is popped in. The top half of the cap is designed so that once in place, it cannot be removed without distorting the metal. This should make it easy for a tech man to spot an engine that has been tampered with. Caps are used on the front cover (so you can't get the camshaft out), the intake manifold (so you can't get the intake or heads off), and the oil pan (so you can't get to the crank or rods).
Ford Photo
Thanks to the aluminum heads,... 
   
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Ford Photo
Thanks to the aluminum heads, our motor weighed in at a svelte 475 pounds.
Ford Photo
High-rise Ford Racing valve... 
   
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Ford Photo
High-rise Ford Racing valve covers are necessary to clear the full-race rocker arms housed beneath. They are cast instead of stamped to stand up to abuse without bending and arrive already vented. All you need to do is add the cover of your choice.
Ford Photo
The rocker arms are full-roller... 
   
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Ford Photo
The rocker arms are full-roller aluminum units (manufactured by Crane but marked as Ford Racing). The ratio for both intakes and exhausts is 1.65:1. Total valve lift is 0.822 for the intakes and 0.842 for the exhausts. The intake rocker arm uses an offset pushrod cup to clean up the geometry. Two rockers on each bank of heads require grinding to clear the corners of the valve covers. We spoke with several engine builders who agreed that this is common practice with aluminum rockers in Ford motors. It isn't a concern as long as the grinding isn't excessive. Crane will be modifying the rockers specifically for this engine, making the clearancing much less noticeable.
Ford Photo
Ford is using lightweight... 
   
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Ford Photo
Ford is using lightweight beehive springs that Kershaw says help limit valve float up to 6,300 rpm, even with the hydraulic roller lifters.
Ford Photo
The block is Ford's Sportsman... 
   
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Ford Photo
The block is Ford's Sportsman casting, which is normally built with flat-tappet lifters. The roller lifters use a retrofit kit. A "dog bone" between each pair of lifters prevents spinning, and a valley tray "spider" holds the entire assembly in place. This is a common practice when upgrading street motors to roller lifters and should work well in this arena, too.
Ford Photo
A nice touch is the ARP studs... 
   
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Ford Photo
A nice touch is the ARP studs used to hold the heads to the block. Studs provide a more uniform clamping force across the head and aid in sealing the combustion chambers. ARP bolts are also used to secure the rod caps.
Ford Photo
Ford uses a performance damper... 
   
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Ford Photo
Ford uses a performance damper that should maintain tolerances under high-rpm racing applications. A flywheel isn't included, and since the engine is internally balanced, you will need a flywheel with zero balance.

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