Racing Rearend Build
Racing Rearend Build
Bulldog Rear Ends has been producing live-axle rearends for Sprint Car racing for years, but the company’s CT-1 rear is its new effort to produce a close-tube quick change rear for stock car racing. After a close inspection, we found that it’s packed with some really well thought out features.
Bulldog Rear Ends has been producing live-axle rearends for Sprint Car racing for years, b

If you race in a horsepower-limited class—typical for anyone racing crate motors, spec engines, or small carburetors—finding just a bit more power simply isn’t an option or it’s prohibitively expensive. But quite often many different components between the end of the crankshaft and the tread on the rear tires are still open. If you can find increases in efficiency by cutting friction anywhere along the driveline, that’s equivalent to finding more horsepower in your engine.

That’s not a new concept here at Circle Track. We’re constantly testing lighter oils, new components, and different configurations in order to help you find more success on the racetrack. This article is no different, except this time around we’re thinking big.

Instead of a single component or product, we’ve decided to put together a dream quick change rearend. The lightbulb for this project went off when we were admiring a pair of billet wide-five hubs from Joe’s Racing Products and thinking about all the applications where these components would be a benefit (while trying to keep the drool off).

Racing Rearend Build
We’re pairing the Bulldog rear with a pair of wide-five hubs from Joe’s Racing Products, in addition to excellent strength, these hubs reduce rolling resistance with an innovative oiled hub design that makes for easy and quick maintenance.
We’re pairing the Bulldog rear with a pair of wide-five hubs from Joe’s Racing Products, i

The original plan was to pick individual components and put them together, beginning with the Joe’s hubs, building a rearend that is as efficient as possible in order to maximize horsepower to the rear tires while also being strong enough to handle the abuse that racers dish out. But that all changed once we found out about a brand-new stock car quick change unit from Diversified Machine’s Bulldog Rear Ends line.

Bulldog Rear Ends has been around for a while, but it has never really made much of an impact in the stock car racing arena. Instead, Bulldog has concentrated on live-axle rearends for Sprint Car racing. It’s been quite successful in the Sprint community and attracted a loyal following, so when we learned Bulldog was hard at work developing a quick change rear for stock car racing, we knew it would be a quality piece. But when a finished unit was revealed and we got a closer look at it, we realized our original plan of piecing together a rearend one part at a time was a bit pointless.

The Bulldog rear—named the CT-1—is a closed-tube quick change that packs a ton of great features into one unit, and we expect it will start showing up on winning race cars on both dirt and asphalt.

In this article we’ll take a closer look at both the billet wide-five hubs from Joe’s and the CT-1 from Bulldog Rear Ends and how they go together. Next month we’ll follow up with a second edition where we mount a set of birdcages, rotors, and brake calipers from Wilwood, and show you a few tips for mounting your completed rearend in your race car.

  • Racing Rearend Build
    We asked gear specialist Jim Cook to help us tear down and rebuild the Bulldog rear, and one of the first things he pointed out was the amount of thought that obviously went into the design. All quick change rearends look a lot alike at first, but it’s the details that make the difference. For example, Bulldog’s cast magnesium bell has multiple deep strengthening ribs both on the inside and out. Cook says the aluminum axle tubes may bend in a hard hit, but the bell should be able to handle quite a lick.
    We asked gear specialist Jim Cook to help us tear down and rebuild the Bulldog rear, and o
  • Racing Rearend Build
    Instead of a standard round O-ring that seals between the center section and the bell, Bulldog uses a squared off O-ring where each side of the square is slightly concave. This makes each outside edge stick out slightly and creates two sealing edges instead of just one. This should improve sealing and hopefully will eliminate the need to use silicone which must be cleaned off and reapplied after each rebuild.
    Instead of a standard round O-ring that seals between the center section and the bell, Bul
  • Racing Rearend Build
    Here’s a look at the center section. Notice the extra large struts around the pinion gear. The area around the pinion is one of the most stressed areas in a quick change, and the extra material here should help keep stress cracks from showing up.
    Here’s a look at the center section. Notice the extra large struts around the pinion gear.
  • Racing Rearend Build
    This photo shows the opposite view of the center section. Notice the three studs that attach the center section to the bell on either side. Long bolts help secure the bells to the center section through the other holes, but these three studs also serve a quite useful purpose. The holes are spaced in such a way that the bell will only fit when it’s clocked correctly. This eliminates the possibility of putting everything back together and then realizing that the brake caliper brackets aren’t aligned correctly.
    This photo shows the opposite view of the center section. Notice the three studs that atta
  • Racing Rearend Build
    Lower rotating weight makes for better acceleration, and to that end Bulldog includes an aluminum spool that sports lightening holes. The pinion gear arrived polished for less friction and lower operating temperatures and also has been lightened with edm-cut notches.
    Lower rotating weight makes for better acceleration, and to that end Bulldog includes an a
  • Racing Rearend Build
    The jackshaft is set up to accept standard quick change gearsets. So your collection of quick change gears will work here too.
    The jackshaft is set up to accept standard quick change gearsets. So your collection of qu
  • Racing Rearend Build
    The rear cover has been machined to accept an O-ring which should provide much better sealing than standard paper gaskets. Paper gaskets work well in the shop, but they seem to start to develop annoying leaks at the racetrack when the oil gets hot and the metal casings start expanding. Also notice the aluminum wedge that’s used to securely hold the bearings in place.
    The rear cover has been machined to accept an O-ring which should provide much better seal
  • Racing Rearend Build
    After our visual inspection, driveline specialist Jim Cook put everything back together. The main gear ratio is a quick change standard 4.86:1.
    After our visual inspection, driveline specialist Jim Cook put everything back together. T
  • Racing Rearend Build
    The axle tubes are anodized aluminum. If you don’t like the blue, you can also get them in a less attention-grabbing black. Like the magnesium bells, there’s plenty of material here so that they should stand up to moderate abuse with no problems.
    The axle tubes are anodized aluminum. If you don’t like the blue, you can also get them in
  • Racing Rearend Build
    Here’s another nice touch we noticed. Bulldog includes a few extra-length bolts to fasten the two bells to the center section. These are perfect for attaching the torque arm brackets to the bell.
    Here’s another nice touch we noticed. Bulldog includes a few extra-length bolts to fasten
  • Racing Rearend Build
    Even if you’ve ordered a brand-new rearend, it’s still a good idea to check the endplay in the pinion as well as the free play on the ring gear wear button. Thread the wear button down until it just makes contact with the back of the ring gear, then back off ¼ of a turn before tightening it down with the lock nut. You can’t see it in this photo, but the end of the wear button has a dimple machined in it to help trap oil between the button and the ring gear.
    Even if you’ve ordered a brand-new rearend, it’s still a good idea to check the endplay in
  • CTRP 20115 14 CTRP 110800 REAR 14 HR1304376784883110 JPG
    The machined aluminum nuts that hold on the quick change cover plate include flanges machined right in. This eliminates the need for washers which always seem to fall off and get lost in the dirt when you’re making a gear change in the pits.
    The machined aluminum nuts that hold on the quick change cover plate include flanges machi
  • Racing Rearend Build
    With the rearend back together, the pinion plate can be bolted on. This rear is going into a Dirt Late Model that was built by Stuckey Enterprises. The company provided all the mounting hardware like the pinion plate.
    With the rearend back together, the pinion plate can be bolted on. This rear is going into
  • Racing Rearend Build
    The Joe’s hubs are machined from billet aluminum. They don’t really save much weight versus cast-aluminum wide-five hubs, but the billet aluminum is less prone to developing cracks. Also, if you take a hard hit in the wheel, the billet design will bend a bit. It will still ruin the hub, but in the same situation the ear on a cast unit can break off completely without absorbing much of the energy of impact—which can then be transmitted into the rearend where it can damage other components.
    The Joe’s hubs are machined from billet aluminum. They don’t really save much weight versu
  • Racing Rearend Build
    Here, we’ve already bolted up the brake rotor bracket. It’s designed so that you can bolt the rotor directly to the bracket or set it up to be a floater to cut down on brake drag when the rotor gets hot.
    Here, we’ve already bolted up the brake rotor bracket. It’s designed so that you can bolt
  • Racing Rearend Build
    Like the Bulldog rear, the Joe’s hubs also have several very thoughtful features that can make a racer’s life easier. For example, the press fit for the rear seal is quite loose. It’s actually just tight enough to seal the hub when filled with oil. The seal itself is really held in place with the clip you can see bolted on top of it. This allows the seal to be easily removed without damaging it when it comes time to clean the bearings (and repack if you are using grease), and now it can be reused multiple times.
    Like the Bulldog rear, the Joe’s hubs also have several very thoughtful features that can
  • Racing Rearend Build
    Joe’s also sent us these bearing spacers. They use a collar, held in place with set screws, to help reliably set the crush on the bearings for the right amount of drag. This setup does require a bit of trial-and-error, but once you get it right it should stay that way and speed up your weekly maintenance.
    Joe’s also sent us these bearing spacers. They use a collar, held in place with set screws
  • Racing Rearend Build
    Bulldog also included these gun-drilled 31-spline axles. They’ll be installed when we finish up the hubs and birdcages on the rearend next month. Make sure not to miss it. CT
    Bulldog also included these gun-drilled 31-spline axles. They’ll be installed when we fini
SOURCE
Jim Cook Racing Transmissions
Charlotte
NC
704-786-6979
Joe’s Racing Products
425-267-9199
www.joesracing.com
Bulldog Rear Ends
717-397-5347
www.diversifiedracing.com
Stuckey Enterprises Racing
318-929-2621
www.stuckeycars.com