One of the new features of the Real Square Laser RS400Pro system is a bar mounted to the c
A quicker and more accurate way to align the car in all areas is by the use of a laser system. The key to maintaining accuracy in a laser system is to be able to check the tool to make sure the beam is truly tracking at right angles to the mounting devise. The units we can use are the True Laser Track, the Real Square Alignment Systems, and the new entry by Brunnhoelzl. All of these systems allow for checking the accuracy of the laser beams. This must be done each and every time we use the tool to check alignment.
Step 1 Wheel Run-out Check Check both the front wheels and the rear wheels for run-out. This means that as the wheel rotates, the outer edge of the tire will wobble slightly. We must compensate for this slight distortion by finding the extreme high spot at a point equal in height to the hub height. We can simply use a jackstand to hold the tape steady and rotate the tire noting the distance from the stand. Once we locate the high point (seen as the least distance to the offset), we mark it with an arrow and then rotate the tire (be it front or rear) so the arrow is at the top pointing straight up.
Now, check the toe at the rearend. Use toe plates or toe bars for the "analog" method and the laser systems for a more accurate assessment. Even small amounts of toe-in or toe-out are not acceptable. Be careful how each person holds the toe plates so that the measurements are consistent. Do the measurement several times to ensure accuracy and repeatability.
The newest version of the True Laser Track system uses magnetic mounts for attaching the l
When using the laser systems that attach to the hubs, remember to thoroughly clean the surface of the hub and make sure there are no protruding threads from the bolt holes. It's recommended that you go over the hub surface with a flat file to eliminate any bulges or protruding edges of metal that would cause the laser to not be aligned properly.
Follow the manufacturer's recommendations for setting up the laser systems. Remember that the accuracy of the measurements is directly related to how closely you follow the directions and how carefully you read the system. There's a logical progression to alignment and each company has put a lot of thought into the methods. The end results, if properly applied, will be the same.
Step 2 System-to-Frame Setup Once the rear wheels have been toed straight ahead, square the laser system to the frame. Most car builders will align at least one frame-rail parallel to the intended centerline of the chassis. It may be located on the right side or as the weight box on the left side next to the driver. You can also align the laser system to the centers between the front and rear clip rails closest to the main framerails.
For the analog method, this setup can also be done using strings. We will set up a "box" with strings on each side and at the front and rear. We use plumb bobs to make marks on the floor off the outsides of the framerails or the front and rear clip rails. For perimeter cars, or ones with no offset in the chassis, we can split the measurement between the front and rear clip rails closest to the center section to find the centerline of the chassis.
The True Laser Track units can be rotated to point ahead or back on the car. Targets place
For offset chassis, we'll be able to use a straight rail, or we could again split the clip rails. Measuring between the marks, we can split the distance in half and place a mark at the halfway point, or at the centerline of the car.
Step 3 Center the Steering BOX Center the front steering rack. This is done by turning the steering wheel lock to lock and back half the number of turns from full lock in either direction. Once mid-rack (or mid-box with drag link steering) is found, lock the steering shaft with two Vise-Grip-type of pliers against the frame.
We want to make sure the steering is centered and the wheels are pointed straight ahead. Once the steering box has been set to center, adjust each tie rod so that the right and left wheels are pointing straight ahead. With the laser systems, this is done quickly and accurately.