The only attachment design for holding the U-joints that is suitable for all out racing is the strap design. The U-bolt attachment that is commonly used on passenger cars and trucks is no longer considered acceptable for several reasons. One reason is that it has less strength than the strap design; two, it may distort the bearing caps if over-torqued; and three, it grips the cap at three points whereas the strap design grips it in four places, which translates to less distortion of the caps.
U-Joint Kit Designs
There are basically two designs of U-joints available. The popular standard zerk designs is used for production vehicles and has, as is obvious, a grease zerk for lubrication. Inherent in this design are hollow shafts that provide the means for the grease to reach the bearings. This hollow design also makes the part weaker than if it were solid.
When greasing the needle bearings in the U-joint caps, spread the grease to cover all of t
The other design is called the Sealed Design, or Solid U-joint and has no grease fitting and therefore a solid core. This unit has precision seals that keep the lubricant with the bearings while also sealing out dirt. The sealed design is therefore much stronger.
Proper lubrication of the sealed U-joint is simple, but can be overdone. We always want to coat the bearings, but not excessively. We also need to fill the trunnion cavity with grease, but not overfill. If too much grease is applied, then when we attach the caps, the pressure from the grease trying to escape will literally blow out the seals and ruin them.
Adjusting Run-out at the Pinion Yoke
A major cause of driveline vibrations is when the pinion yoke has a measurable degree of run-out. We can test the run-out after the installation of the U-joint in the pinion yoke by using a dial indicator that is attached to the rearend housing.
We measure at both sides of the U-joint and then if the offset is different, we must remove the pinion yoke and rotate it on the pinion shaft to find a position that will index more correctly. This is a very important and necessary step in reducing driveline vibration.
Failure Mode—Fatigue Crack Propagation
Driveline components can fail due to a number of reasons. Cracks in the welded yoke or driveshaft will accelerate the failure of your driveline system.
Cracks can occur from the stress of an already weak part or upon construction of the parts due to the heat of welding. We recommend welding any driveline part using the TIG welding technique instead of MIG welding.
Balancing the Drive Assembly
The only true way to balance a driveshaft is through the use of a Two Plane balancer, or one that simultaneously balances both ends and has the capability to Cross Talk between ends. This allows the equipment to derive a dynamic model of the forces of the imbalance to determine the force vectors involved and formulate a solution that takes into account both end's influence in the overall balance of the shaft.
A simple automotive driveshaft balancer is fine for grandma's car, but for racing, with the very high rpm we experience, we need more precision.
Snap Ring Failure
A common failure in our racing driveline is when the retainer snap rings come out of the yoke. There is a simple and easy way to reduce this occurrence by applying a spot of epoxy to the ring. This prevents the ring from collapsing and falling out of the ring groove.
The important things to remember are to use driveline parts that are made specifically for racing when possible. Make sure you install the components correctly to reduce driveline vibrations and parts failures.
Check the alignment of your system and correct any misalignment. When buying the driveshaft, make certain it is up to the task for the intended rpm range you will be running in your type of racing. Periodically check driveline parts for cracks or for signs of a bent or dented shaft.
The professional teams that run the top series in NASCAR always use new driveline parts for each race. We don't necessarily need to do that at the short track level, but knowing they do that says something about the importance those teams place on the driveline components. That same concern should be shared by all racers.